There are many industrial floor coatings available that can help extend the life of concrete, enhance safety and efficiency, and protect the floor’s surface from damage. One of the most durable options is resin flooring, which is widely used in manufacturing facilities, one of which is the widely-used commercial epoxy flooring Perth. However, with a range of resins to choose from, it can be difficult to decide which one is best for your needs.
Three common options for resin flooring are epoxy, polyurethane (PU), and polymethyl methacrylate (PMMA). Each has its own advantages and disadvantages.
If you need assistance in selecting the right industrial floor coating for your facility, our team of experts can help. We have experience installing durable, high-quality flooring systems throughout Perth and would be happy to provide you with a price estimate for your project.
Industrial Floor Coatings: Types and Uses
In the business world, the three most common industrial floor coatings are epoxy, polyurethane (PU), and polymethyl methacrylate (PMMA). These coatings are applied by pouring resin over the surface and curing it to create a protective layer over the concrete. While all three coatings can achieve similar results, certain situations may call for one coating over the others.
Some other possible coatings for industrial floors include:
Epoxy Resin Flooring
Epoxy resin flooring has become a popular choice for commercial and industrial settings due to its low cost and durability. It has a smooth, glossy appearance similar to plastic, and offers a range of custom colour and design options.
Epoxy resin is known for its chemical resistance, easy maintenance, strong bonding capabilities, impact resistance, and scratch resistance. It is also one of the hardest materials available, making it resistant to damage in the event of an accident.
One potential drawback of commercial epoxy flooring Perth is the extended curing time required before it can be used. Epoxy resin is strong enough to support the weight of vehicles and industrial machinery, making it suitable for use in warehouses and parking garages.
It is more expensive to install a floor made of polyurethane (PU) resin compared to epoxy resin.
Polyurethane Resin Flooring
Polyurethane (PU) resin is a good option for industrial spaces that need to get back to full productivity in about 5 days, thanks to its quick curing time. It has a plastic-like appearance and shares many characteristics with commercial epoxy flooring Perth.
Some of the desirable properties of PU resin include its ability to resist liquids, chemicals, impact, moisture, scratching, slipping, and temperature extremes, as well as its ease of maintenance and hygiene.
One of the standout features of PU flooring is its ability to withstand high temperatures without breaking down. However, it is sensitive to humidity and may be difficult to repair without expert installation.
PU flooring is suitable for a range of industrial environments, including kitchens, cold storage areas, and food production facilities such as breweries, bakeries, and dairy farms.
Polymethyl Methacrylate Resin Flooring
Polymethyl methacrylate (PMMA), also known as synthetic resin, is a man-made compound that is not found naturally. It has a short curing time of only a few hours, allowing factories to resume operations almost immediately after application.
PMMA has several benefits, including chemical resistance, fast curing time, durability, resistance to shattering, ease of repair, resistance to slipping on wet surfaces, resistance to ultraviolet light, and suitability for outdoor use.
In terms of appearance, PMMA has a more glass-like appearance compared to the plastic-like appearance of other resins. However, it is more expensive than polyurethane (PU) and epoxy.
PMMA floor coatings may be used in medical and scientific settings such as laboratories and pharmaceutical manufacturing facilities, as well as in some commercial kitchens, although they may not withstand high heat as well as PU.
Uses of Industrial Floor Coating
Epoxy, polyurethane, and polymethyl methacrylate (PMMA) resins are commonly used in industrial floor coatings. The best resin to use depends on the specific needs of the business or industry.
As a service, we offer the installation of various types of resin floor coatings throughout Perth. Our team is flexible and responsive to our clients’ requests to ensure a high-quality installation. Contact us for a free estimate for your project.
Frequently Asked Questions
Below, you will find additional information and frequently asked questions about our industrial floor coatings and services:
Which floor coating stands the test of time the best on concrete?
Commercial epoxy flooring Perth is known for its durability and resistance to scratches, abrasions, cracks, and breaks in extreme hard impacts, making it a popular choice for industrial-grade flooring. Its high bond strength allows it to stay securely in place on top of preexisting concrete surfaces. Epoxy resin is expected to last for at least ten years without needing repairs, although replacing it can be a challenge.
In what ways does epoxy flooring fall short?
Epoxy flooring may be noisy, particularly in high-traffic areas. It can also become extremely cold, posing a safety hazard in places like garages. Proper preparation for the installation of the existing concrete and the use of professional equipment are necessary to avoid unevenness or rippling that can weaken the strength of the floor.
Just how expensive are commercial floor coatings, typically?
The main factor that determines the cost of an industrial floor coating project is the amount of coating needed to cover the floor area. Additional features such as thicker resin sealants will increase the price. While faster curing times from resins like PMMA may help offset initial expenses by allowing an industrial space to resume normal operations more quickly, the choice of resin also plays a role in the overall cost.
What kinds of materials do you use in your flooring setups?
At our company, we strive to provide the best possible results by using only the finest materials and machinery, as well as an expert installation crew. We believe that using high-quality materials is essential for creating strong and long-lasting industrial-grade flooring that requires minimal repairs or replacements.
When it comes to concrete floors, is staining or painting preferable?
Industrial floor paints are reliable and durable, able to withstand heavy foot and vehicle traffic without wearing down quickly. This is especially important in environments such as factories and garages, where clearly marked boundaries are essential for worker safety. While staining a concrete floor or its coatings can achieve the desired effect, it is more expensive and offers fewer design options compared to painting the floor.
Do scratches show up easily on commercial epoxy flooring Perth?
No, epoxy resin is known for its hardness and resistance to scratching, even when subjected to significant force. Its tough resin construction also means it is resistant to dings and damage, making it suitable for use in areas with heavy foot traffic or where heavy machinery or supplies are used.
Contact us today for a no-obligation estimate on your business’s floor coating. Our team is here to help you determine the best coating for your specific needs and provide you with a price quote for the project. Whether you need a new coating for your industrial floor or are looking to repair or maintain an existing coating, we have the expertise and experience to assist you. Reach out to us to get started.